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Heavy Mechanical Complex (HMC) is a trusted leader in the sugar industry, providing complete solutions for sugar plants with capacities ranging from 1,500 to 20,000 TCD.
Holding over 75 percent market share in Pakistan, HMC is recognized for its engineering excellence, reliability, and consistent performance.
Since 2016, HMC has supplied critical equipment to the sector, including mills, gearing systems, roller shells, and shafts, demonstrating strong production capabilities and a firm commitment to quality. With 41 Greenfield Installations, 34 major BMRE projects, and successful exports to Bangladesh, Indonesia, and Ethiopia, HMC continues to serve the evolving needs of the sugar industry through cost-effective, efficient, and innovative engineering solutions.
Product Range and Specifications
Includes cane carriers, cane knives, and fiberizes designed for efficient handling of high-throughput operations. Engineered to ensure optimal preparation for maximum juice extraction, these systems also minimize wear on downstream machinery. Heavy-duty construction ensures reliable performance and a long service life, even under continuous operation.
Comprises high-capacity mills engineered for exceptional durability, maximum juice extraction, and minimal maintenance. Developed in-house with advanced engineering practices, they feature wear-resistant roller shells made from advanced metallurgy and are designed for ease of operation, precise alignment, and quick component replacement.
Key mill configurations include:
With a proven performance across 10 installed mills, HMC’s solutions are trusted for consistent output and long-term reliability in the sugar industry.
Precision-engineered heavy-duty gearboxes designed for high power transmission, consistent performance, and long-term reliability in sugar plant operations. Manufactured in-house from high-grade alloy steels and heat-treated for maximum durability, these systems are built to withstand demanding industrial conditions. Custom configurations are available to suit specific plant layouts and capacity requirements.
Engineered to withstand high-stress operations and deliver long-term performance in sugar milling processes. Developed with a focus on strength, durability, and precision, these components are manufactured to international metallurgical standards for exceptional wear resistance and extended service life. Precision-machined for perfect balance and alignment, they minimize vibration and mechanical stress. Available in multiple designs, including grooved and smooth, to suit a range of crushing applications.
Products developed include:
Custom-designed belt and chain conveyors for efficient material handling across the plant. Heavy-duty overhead cranes, ranging from 5 to 50 tons in capacity, provide reliable solutions for equipment handling and maintenance.
High-speed continuous centrifugal designed to process large batches with consistent, uniform separation. Constructed from robust stainless steel to withstand corrosive conditions, these machines are engineered for ease of cleaning and minimal maintenance.
Fermentation tanks, distillation columns, and ancillary systems designed for efficient ethanol production. Built with a focus on energy efficiency and full compliance with safety standards.
Includes batch-type centrifugal, molasses pumps, syrup clarifiers, piping systems, and heat exchangers. All equipment is designed and fabricated in compliance with ASME, ISO, and ASTM standards to ensure quality, reliability, and long service life.
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Muhammad Umar Khan is an Experienced Industrial Engineer with 22 years of diverse experience and has developed a comprehensive skill set that spans production planning, inventory management, project management, quality control, and supply chain optimization. Throughout his career, he has successfully led initiatives that improve operational efficiency, reduce costs, and enhance overall performance.
Production Planning: Expertise in optimizing production schedules and resource allocation to meet tight deadlines and maximize throughput.
Inventory Management: Proficient in developing strategies to reduce waste, improve stock levels, and enhance inventory turnover. Power User of Inventory & Procurement management module of ERP in HMC.
Project Management: Skilled at leading cross-functional teams, managing timelines, budgets, and delivering successful project outcomes within scope.
Quality Management: Lead Auditor experience in implementing ISO standards and conducting audits to ensure compliance with quality benchmarks.
Throughout the career, he has consistently driven results by applying lean principles, data-driven decision-making, and a commitment to continuous improvement. He is passionate about leveraging technology and innovative strategies to optimize processes and create value for businesses in dynamic, fast-paced industries.
Amer Ahmed Khan is an electrical engineer from NUST College of EME and a gold medalist in MS Project Management from Sir Syed CASE Institute of Technology. With over 30 years of experience, he has led functions in marketing, manufacturing, procurement, production, planning, HR, and budgeting. He has served as Deputy Director Marketing & Budget and Director Procurement in public sector organizations. His career includes key roles in government institutions and leadership in organizing international defense exhibitions in Malaysia, Turkey, UAE, Ukraine, and Myanmar. Mr. Amer’s expertise spans joint venture agreements, MoUs, NDAs, and consulting contracts.
Currently, he is Director Sales & Marketing at Heavy Mechanical Complex (HMC), playing a pivotal role in business development. His strategic insight and broad experience make him a valued member of the leadership team.
Mr. Amjad Sabir is an accomplished Materials Scientist and Metallurgical Expert with over 22 years of experience in materials development, alloy design, and mechanical property optimization. Holding a Bachelor of Engineering from the University of Punjab and a Master of Engineering from NUST, Islamabad, he has expertise in Materials Science, Metallurgy, foundry and forging operations, process optimization, and project management. Currently, he serves as the Head of Foundry and Forge Works, overseeing production, ensuring operational efficiency, and leading cross-functional teams. His previous roles at Heavy Mechanical Complex (HMC) include Deputy Director Coordination to the Managing Director, Project Director for the Naltar HydroPower Project, and Project Manager for the Metal Casting Facility
Mr. Mehran Khan is a highly skilled Metallurgical & Materials Engineer with over 14 years of expertise in Quality Assurance, Welding, and Fabrication. He ensures compliance with international standards such as ASME, ASTM, ISO, and API, while optimizing processes and leading high-performing teams to drive business growth and efficiency. Mr. Khan is well-versed in the regulatory requirements of the Pakistan Nuclear and Regulatory Authority, Pakistan Boiler Board, and OGRA. He has represented HMC in multiple ASME and National Board Recertification Audits. His contributions to Welding Technology, resource utilization, and energy conservation have significantly enhanced product reliability and customer satisfaction.
Syed Irfan Samdani brings nearly three decades of leadership in engineering, industrial operations, and large-scale project delivery. Recognized as a change leader who believes in people’s capabilities, he has a proven record of driving business growth, enhancing operational performance, and leading organizations through transformation.
With expertise spanning business strategy, operations management, project execution, and human capital development, he combines strategic vision with hands-on leadership. At HMC, he is committed to strengthening the company’s capabilities, advancing innovation, and positioning it as a benchmark for world-class engineering solutions that support national industrial growth.
Mr. Aqeel is a successful business leader with the capacity to steer organizations to the next level, foster lasting transformation, and boost shareholder value by implementing an innovative approach to human resources. He took on this pivotal role in January 2022, having previously served as an Executive Vice President at Siemens. With a rich background spanning over 25 years in the global engineering and technology sector, Mr. Aqeel boasts a proven track record in business turnaround, stellar performance delivery, and value creation for shareholders.
Mr. Aqeel is a graduate of the prestigious Advanced Leadership Program at Siemens Global Leadership Centre in Germany. His passion for developing and empowering talent. fostering a culture of excellence, and driving customer and stakeholder value underscores his commitment to success at SITECH and beyond
Muhammad Waheed is a Chartered Accountant with 18+ years of experience across finance, public sector enterprises, and industrial manufacturing. He is also a Fellow of the Pakistan Institute of Public Finance Accountants. A specialist in corporate finance, tax planning, ERP-based reporting, and governance, he has led major initiatives in financial restructuring and regulatory compliance with SECP and FBR. His portfolio includes managing complex mergers, statutory audits, and board affairs, along with drafting policies aligned with the SOE Governance Framework. Mr. Waheed has contributed to strategic projects involving defence production, institutional finance, and government liaison.
Currently serving as CFO and Company Secretary at Heavy Mechanical Complex (HMC), he plays a key role in shaping financial strategy, governance, and transparency.Respected for his integrity, analytical skills, and leadership, Waheed continues to drive organizational excellence.
Mr. Sohail Riaz is a dedicated advocate for teamwork and possesses a remarkable ability to deliver complex tasks in resource-constrained environments. His innovative ideas in areas such as fixed cost reduction, resource optimization, and the management of administrative aspects including outfitting, accommodation, transport, medical, and education highlight his exemplary leadership capabilities.
Mr. Osamah Majeed is the Chief Operating Officer at HMC, bringing over 30 years of diverse industrial experience. He has previously served as Managing Director of Heavy Industries Taxila (HIT) and CEO of Wah Brass Mills Pvt Ltd and Pakistan Ordnance Factory (POF).
His expertise includes project planning, local and international procurement, production, quality assurance, HR recruitment, training, sales management, budget planning, and audits. Mr. Majeed is well-versed in government procedures, SECP regulations, and corporate governance. With five years of international experience in Europe and Saudi Arabia in the defense and commercial sectors, he notably turned Wah Brass Mills from a Rs 500 million loss to a Rs 2.6 billion profit in two years.
