Overview:

At Heavy Mechanical Complex (HMC), our Fabrication Shop is not only the largest facility of its kind in Pakistan but also one of the most equipped and versatile in the region. With a sprawling coverage area and extensive equipment arsenal, this shop forms the backbone of our production capacity.

Facility and Equipment:

• Covered Area: The shop extends over 22,000 square meters, providing ample space for large-scale manufacturing projects.

• Equipment: The facility houses 54 machines, which include state-of-the-art equipment, ensuring a blend of reliability and cutting-edge technology.

• Welding Plants: With 206 welding stations, the shop can handle complex welding tasks across various metal types and project specifications.

• Manpower: The shop is powered by skilled fabricators and supported by dedicated maintenance personnel, ensuring operational excellence and efficiency.

• Lifting Capacity: Dual cranes with a combined capacity of 100 tons, providing a clearance of 11 meters, facilitating the movement of massive structures within the shop.

• Plate Cutting and Shearing: Capable of cutting carbon steel and high-strength low-alloy steel plates up to 300 mm and stainless steel up to 50 mm, along with shearing capacity for plates up to 12 mm thick and 3200 mm wide.

• Profile Cutting: Handles profiles up to 450 mm by 1000 mm, accommodating a wide range of industrial manufacturing needs.

• Plate Rolling: Rolls plates up to 60 mm thick and 3500 mm wide, essential for creating cylindrical and conical shapes.

• Pipe Bending: Bending capabilities for pipes ranging from 14 to 108 mm in diameter, with radii from 18 to 450 mm, supporting complex piping projects.

• Heat Treatment: A large heat-treatment furnace measuring 4m x 4m x 15m, capable of reaching temperatures up to 1200°C, perfect for annealing, normalizing, and stress relieving of large fabrications.

• Forming Presses: A range of hydraulic presses including 1000T, 350T, 200T, 160T, and 60T, facilitating diverse forming operations.

• Non-Destructive Testing: Comprehensive testing facilities including X-Ray, Gamma-Ray, Ultrasonic Testing (UT), Dye Penetrant Testing (DPT), and Magnetic Particle Testing (MPT) to ensure the highest standards of quality and safety.

Overview:

HMC’s Machine Shop stands as one of the largest and most equipped facilities in Pakistan, specifically designed to meet the rigorous demands of precision machining across a wide range of industries. This facility ensures that HMC remains at the forefront of mechanical manufacturing by providing versatile and high-quality machining services.

Facility and Capacity:

Area: Spanning over 12,510 square meters, the Machine Shop is optimized for large-scale manufacturing projects.

• Equipment: It houses 206 machine tools, including sophisticated equipment capable of handling extensive and complex machining tasks:

• • A plano-milling machine with dimensions of 1250 mm x 4500 mm.
  • A horizontal boring machine with a 160 mm spindle diameter.
  • A large lathe with a 4-meter diameter and a 15-meter center-to-center distance.
  • A gear hobbing machine capable of hobbing gears up to 4 meters in diameter and 30 module.

• The shop is operated by skilled machinists, supported by maintenance personnel, ensuring peak operational efficiency and precision.

Production Capabilities:

• Lifting Capacity: Features cranes capable of lifting up to 50 tons with a clearance of 10 meters, facilitating the movement of large and heavy components.

• Turning and Milling Capabilities:

• • Vertical turning up to 5 meters in diameter and 2.5 meters in height.
  • Horizontal turning up to 3.1 meters in diameter and 15 meters in length.
  • Planner machine operations up to a width of 2.5 meters and a length of 8 meters.
  • Milling operations up to a width of 1.2 meters and a length of 4.5 meters.

• Specialized Machining:
  • Gear hobbing for gears up to 4 meters in diameter.
  • Horizontal boring capabilities of 0.5 meters by 16 meters.